Fixed & U-Shaped Gantry Systems for Lorry Washing
A fixed gantry is a permanent, elevated platform designed to provide safe access for washing large vehicles such as lorries, trucks, buses, and HGVs. These fixed gantry wash bay systems improve cleaning efficiency and operator safety, making them ideal for fleet maintenance, logistics hubs, and transport depots.
Morclean offers a range of fixed gantry wash systems designed to provide efficient and effective cleaning solutions for various vehicle types. These systems are particularly suitable for fleets with both articulated and rigid-sided vehicles.
- Semi-Automatic Brush Washing:Tailored to meet specific fleet requirements, ensuring thorough cleaning of vehicles.
- Customisable Configurations:Built to customer specifications, accommodating different vehicle sizes and types.
- Robust Construction:Manufactured with rigid galvanized frames, ensuring durability and longevity.
- Optional Features:Available enhancements include automatic frost protection, guide rails, and under-chassis washing capabilities.
- Water Reclaim Integration:Designed to be compatible with water reclaim units, promoting eco-friendly operations.
Morclean’s fixed gantry wash systems are engineered to deliver reliable and efficient vehicle cleaning solutions, catering to the diverse needs of modern fleets.
Ideal Applications
Logistics & Distribution Centres – Ensures brand image and compliance with cleanliness standards.
Public Transport & Bus Depots – Keeps passenger vehicles clean and well-maintained.
Construction & Heavy Equipment – Removes mud, dirt, and debris from machinery and trucks.
Military & Emergency Services – Maintains readiness and hygiene for service vehicles.
Tankers & Hazardous Goods Transport – Essential for decontamination and safety compliance.
Fixed Gantry Wash Bay features and benefits
- Safe & Secure Access – Eliminates the risks of working at height by providing a stable platform
- U-Shaped & Standard Configurations – Choose between single, double-sided, or U-shaped gantries for better reach.
- Durable Construction – Built from galvanized steel or aluminium, resistant to weather and corrosion.
- Integrated Safety Features – Equipped with handrails, anti-slip flooring, and access ladders
- Efficient Cleaning Process – Works with high-pressure washers, manual brushing, or automated wash systems
- Compliance with Health & Safety Regulations – Reduces the risk of slips, falls, and injuries
- Customisable & Scalable – Options for hose reels, lighting, detergent dispensers, and adjustable height platforms
Types of Gantry Systems
Single-Sided Gantry: Fixed platform providing access from one side of the vehicle. Suitable for standard fleet cleaning where full coverage isn’t required.
Double-Sided Gantry: Offers access to both sides of the lorry, improving cleaning efficiency.
Ideal for high-traffic washing bays where quick turnaround is necessary.
Full-Length Walkway Gantry: Extends along the entire vehicle length, ensuring top-down coverage. Best for larger trucks, tankers, and heavy-duty fleet maintenance.
U-Shaped Gantry (3-Sided Access): Provides 360-degree access for comprehensive washing. Covers both sides and the top of the vehicle, ideal for tanker and lorry washing. Reduces cleaning time by allowing simultaneous washing from multiple angles. Often used in automated truck wash systems or high-volume fleet cleaning operations.
Surrounding a Gantry with Screens to Prevent Overspray
To enhance safety, efficiency, and environmental compliance, installing screens around a gantry wash system can significantly reduce overspray, keeping the wash area cleaner and minimizing water wastage.
Key Benefits of Using Screens Around a Gantry
Reduces Overspray – Prevents water and detergent mist from spreading beyond the wash bay, protecting nearby areas.
Improves Water Containment – Helps direct wastewater towards drainage and recycling systems, reducing runoff.
Enhances Worker Safety – Reduces the risk of slip hazards and ensures a controlled washing environment.
Protects Surrounding Equipment & Vehicles – Prevents unintended water contact with parked or passing vehicles.
Ensures Compliance – Meets environmental regulations by preventing contaminated water from escaping the wash zone.
Screen Types
Fixed Steel or Plastisol Square Profile Panels
- Permanent solution for high-use wash bays.
- Weather-resistant and corrosion-proof for long-term durability.
- Can be custom-sized to fit specific wash gantries.
Polycarbonate Screens
- Cost-effective and ideal for modular setups.
- Provides partial enclosure while still allowing access for operators
- Resistant to water, chemicals, and UV exposure.
Ideal Applications
Fleet & Transport Depots – Reduces spray contamination in busy areas.
Public Transport & Bus Wash Bays – Prevents water from affecting nearby passengers or vehicles.
Industrial & Construction Equipment Cleaning – Contains heavy-duty cleaning overspray.
Car Wash & Valeting Centres – Enhances customer experience by keeping the surrounding area clean.
